RTMS provides specialized and innovative domain manufacturing services, by designing and validating manufacturing processes, resources, plant layouts and configurations in a virtual environment, OEM’s can eliminate the need for physical prototypes and avoid significant errors during actual manufacturing. We not only design manufacturing solutions, but also take complete ownership of the production life cycle, including outsourced operations. Therefore, we are not solution providers but strategic partners, providing you the freedom to focus on core business activities.
Our modularized and customized approach helps you improve manufacturing efficiencies, reduce product life cycles, and increase ROI. At RTMS we understand the complexities of manufacturing and provide manufacturing engineering solutions that enable OEM to perform virtual validation and optimization of manufacturing systems prior to the actual production, helping them reduce product realization cycle time and improve productivity.
One of the most crucial challenges facing manufacturing industries today is intense global competition. The need of the hour is an integrated engineering solution that enhances efficiency, cost effectiveness and turnaround cycle time.
Through our strategic partnership, we help you optimize processes and cost, mitigate risks, and gain competitive edge.
The spectrum of our Manufacturing Engineering solutions covers:
- Virtual Manufacturing
- Process Planning & Assembly Validation
- Tooling & Fixtures Solutions
RTMS support customers with the ability to provide the entire range of virtual manufacturing solutions – from planning to layout to simulation to implementation. Digital Manufacturing practices take place in a realistic 3D environment where manufacturing plans can be pre-validated in virtual 3D.
This is where you can avoid unexpected problems on the shop floor, the engineers can anticipate and solve process related issues. This is where engineering, design, and manufacturing validation occurs before committing to physical prototypes.
- Validation of multiple concepts
- Manufacturing Bill of Material (MBOM)
- Ergonomic evaluation
- Serviceability evaluation
- Concurrent Facility development
- Effective management of layout changes
- Commonality analysis of components
Our Plant Layout expertise include:
- Building Factory 3D model using Factory CAD
- Installation drawings
- Layout BOM
PROCESS PLANNING & ASSEMBLY VALIDATION
Locutus est tibi? Respondeo dicendum esset iustus? Quæ? Quem populum? Mensis RTMS provides manufacturing engineering solutions in the area of Process Planning & Assembly Validation services empowering manufacturing organizations to effectively plan, validate and optimize the manufacturing processes prior to actual production. We seek ways to help companies to improve productivity and reduce assembly planning tasks, planning time and their associated costs.
Process Planning & Assembly Validation services include:
- Defining the Manufacturing Bill of material (MBOM)
- Validating the sequence
- Selection of right tools
- Prescribing required Torque
- Creating visual work instructions
- Developing Standard Work Sheets (SWS) and Standard Work Element Sheets (SWES)
- Documenting cycle time
TOOLING & FIXTURE SOLUTIONS
RTMS provides complete design support for process tools and fixtures that improve ergonomics and safety, reduce cycle time, and/or improve product quality in an effective manner. Although these tools are virtually invisible when production is running smoothly, their importance becomes evident when problems arise. To avoid production halts or product defects, new manufacturing tools must be rapidly designed, manufactured and deployed.
Our experienced tool design team help manufacturers incorporate organically shaped tools, jigs, check gauges and fixtures into their assembly processes.
Our Tool design team can support companies in the following areas:
- Jigs & Fixture design
- Press tool design
- Mold design
- Forming Templates
- Product containers and pallets
- Design of stampings
- CNC Program
- Reverse engineering of all tools
- Legacy data conversions
- Design of lifting & painting tackles
- Welding, Machining, and Assembly Fixtures
- Inspection Fixtures
- Prototype Fixtures